1. Strict raw material control
The first step of quality control starts with the selection of raw materials. HG-Gcaps gelatin capsules use high-quality gelatin as the main raw material of capsules. The source of gelatin is strictly screened to ensure that it comes from suppliers that meet GMP (Good Manufacturing Practice) standards. The raw materials provided by the supplier must undergo strict quality testing, including evaluation of moisture content, purity, solubility, etc., to ensure that the quality of gelatin is stable and meets pharmaceutical standards.
2. Full-process production monitoring
During the production process of capsules, HG-Gcaps adopts full-process quality control measures, from the beginning of the production line to the packaging of the product, every link is strictly supervised. During the production process, advanced equipment and technology are used to monitor each batch of capsules online to ensure that the size, weight, color, etc. of the capsules meet the standards. The closure design of each capsule will be strictly inspected to ensure the safety and stability of its lock to avoid damage or leakage of the capsule during transportation and storage.
3. Strict inspection and testing
In order to ensure the quality of capsules, HG-Gcaps implements a series of physical, chemical and biological tests after production. First, the appearance and physical properties of the capsules, such as shape, size, color, etc., will be checked to ensure that they meet the design standards. Secondly, for the solubility and release characteristics of the capsules, HG-Gcaps will conduct detailed dissolution tests to ensure that the capsules can release the contents quickly and evenly under specific conditions. In addition, HG-Gcaps will also conduct anti-dissolution tests to ensure that the capsules can maintain their structural integrity in gastric acid and will not start to dissolve until they enter the intestines, ensuring the effective release of the drug.
4. Strict compliance with regulations and industry standards
HG-Gcaps gelatin capsules always strictly comply with the regulations and standards of the international pharmaceutical industry. The production process of the capsules complies with multiple certification requirements such as ISO9001, GMP and FDA, and all products comply with relevant laws and regulations in the pharmaceutical and health care products industries. Certified production plants and laboratories ensure that HG-Gcaps capsules undergo strict quality audits and compliance checks during each batch of production.
5. Combination of automation and manual inspection
To further ensure quality, HG-Gcaps uses a combination of automation technology and manual inspection in the production process. Automated equipment can efficiently complete large-scale production tasks while accurately monitoring every detail of the capsules, while manual inspection further enhances the quality assurance of the product. At the end of the production line, each batch of capsules will be manually checked to ensure that any potential quality problems are discovered and resolved at the first time.
6. Complete traceability system
HG-Gcaps has also introduced a complete traceability system in the quality control of its products. The production information of each batch can be traced to the specific production date, source of raw materials, production equipment and other detailed data.
7. Strict packaging quality control
In addition to the quality control of the capsules themselves, HG-Gcaps also implements strict quality standards in the packaging process of the products. The packaging must not only ensure the safety of the product, but also prevent the external environment from contaminating and damaging the capsules. HG-Gcaps' packaging materials are also strictly screened and comply with relevant regulations on food contact materials to ensure that there will be no impact on the capsules during storage and transportation.
HGCAPS is a professional Empty Capsules Manufacturers. We offers a vertically integrated supply chain model to ensure reliable long-term supply, complete traceability and superior quality of raw materials.
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